|
Product |
Steam Sterilizer |
 |
• HPHV Steam Sterilizer is used for sterilization
of liquid, Hard and Hard Porous Material,
Glass ware, drugs and surgical instrument used
a pharmaceutical and hospital facality.It is also
used For Sterilization of containers, vessels,
linen, rubber articles culture media etc.
• Provide with Sliding doors with high temperature
resistant silicone gaskets.
• Standard cycles, HPHV cycles, Bowie Dick cycle &
leak test cycle.
• Fully Automatic P.L C. based control system
covering all parameters with facility for printing
Manual maintenance mode independent to P.L.C.
• Confirming to various international
specifications. complete cGMP models.
• Guaranteed precise chamber temperature control
with temperature uniformity as per EN554 & HTM2010.
• On line printing & recording confirming to 21 CFR
PART 11.
• Options like electrical steam generator, vacuum
pump, carriage, trolleys, chart recorders, data
loggers, Dx station etc.
• Complete S.S 316 or economic model with only
contact parts in S.S 316 Fo value display & printing
option.
• MODEL AVAILABLE ARE”HORIZONTAL AUTOCLAVE” AND “
VERTICAL AUTOCLAVE”. |
| |
|
|
Bung Processor |
POWERTECH Processing of bungs (electrometric
closures for drug containers) is of high concern
since they play a significant role in the quality
and life of the final product.
The need for correct processing technology is even
more important considering the complexities in the
compounding of the rubber used for the closures and
the non-compliance to GMP by the manufacturers of
the electrometric closures.
Constructional developments :
Rotating carriage: Since uniformity of operation on the entire lot of bungs
is critical, we have designed the rotating carriage that has a triangular
cassette sections with perforated sides for hooking the bungs.
Sprinkling manifold: The machine is provided with sprinkling manifold
arrangement over the rotating carriage that enables uniform sprinkling over the
entire lot.
Fluidisation manifold: For rigorous fluidization in the processes of washing
and rinsing, the Fluidization manifold causes turbulence in the water soaked
bungs for effective cleaning.
Technique:
The stages of bung processing that will be addressed will be loading, washing
with detergent, rinsing ,siliconization , sterilization and drying.
|
|
| |
|
|
Dry Heat Sterilizers |
|
POWERTECH MAKE Dry Heat sterilizers( HOT AIR
STERILIZER) are made for sterilization of “empty
vials, ampoules and bottles”, which can withstand a
temperature upto 285°C
Special Features :
• Class 100 hepa filter can be fitted inside and
outside. The temperature variation inside the
chamber will not be more than 5°C (Hottest Point &
Coldest point).
• Special arrangement of baffles is made for the
uniform distribution of air inside the chamber.
• Detachable motor with dynamically balanced
impellers supported independently on heavy duty
bearing.
• Incolloy tubular air heater
• Uniform temperature distribution with the help of
well designed adjustable baffle
• The trolley design is such that the loaded trolley
can be pulled out easily at 65°C due
to specially designed wheels.
• Automatic operating controls: relay or PLC based
- provision for cycle abortion or continuation in
case of power failure; sensors for continuous
monitoring of temperature on scanner / printer /
data logger with optional printing of FH values
21CFR Part 11 compliance Printing & Recording.
• Specially designed compact unit for Rubber stopper
drying
• Specially manufactured Silicon door gasket to ensure
zero leakage during the operation.
• Black particle generation is totally eradicated with
the appropriate design of the heater bank, which is
externally removable for maintenance saving time and
energy.
• PLC based control panel.
• Total unit is made as per schedule “M” & WHO. |
| |
|
|
Water for Injection System ( Multi Column Distilled
Water Plant ) |
|
Water for Injection is used as a medium for majority
of sterile preparations. Obviously it has to match
the highest specifications as per the international
standards of pharmaceutical world.
This translates to having a WFI
generation system that is built to high
sophistication level and strict process control to
maintain WFI chemical parameters within the
permissible limits.
At POWERTECH our WFI GENERATION SYTEM meets all of
these demands with simplicity and style. Our team of
technical experts with proven r&d capabilities have
designed the MEDS to meet all quality requirements
in terms of equipment construction as well as WFI
QUALITY.
WE ensure careful construction to prevent any
stagnation of water within the unit in terms of dead
leg areas and accurate instrumentation system that
controls the parameters of the generated WFI within
permissible limits. With this our system meets all
specifications as laid down by USFDA&. UKMCA.
|
|
| |
|
|
|
Pure Steam Generator |
|
POWERTECH- pure steam generator is used to produce
pyrogen free sterile steam for sterilization.
It meets the IP/BP, USP, US FDA standards and is
used for sterilization in fermentors, reactors,
pipelines & autoclaves. It is also used for
humidification of sterile area.
Operation :
D.M. Water is pre-heated in pre-heaters (2 – 3 Nos) before it passes to the
main column where it gets converted into pure pyrogen free sterile steam by
taking heat from boiler steam at 6 Kg/Cm2 pressure. It is provided with SS
control valve for throttling the steam.
Special Features :
• Specially designed to produce sterile & pyrogen free steam @ 2.5 – 3 kg/cm2
(142°C).
• Double safety provided in the first column as boiler steam is
present there.
• Provided with automatic control panel board with fault detection
system.
• All contact parts in SS 316 / SS 316 L quality.
• Sterile steam passes through LAL TEST.
• Available from 100 Kgs/Hr to 1000 Kgs/Hr.
Applications :
Large volume parenterals in glass containers, rigid or semi-rigid plastic,
flexible plastic. Injectable products in plastic ampoules, syringe ampoules.
Solution in plastic metering containers, in cans with flip-off or threaded
closures.
These sterilizers are available in two types.
TYPE A – Automatic & laterally sliding with pneumatic cylinders. TYPE B – Semi
automatic & laterally hinged type. |
| |
|
|
|
Super Heater Steam Sterilizer |
The technology of super heater steam sterilizer was
developed specifically for terminal treatment of
solutions in closed flexible containers.
It was developed primarily to overcome the
temperature-pressure restrictions of the
conventional steam sterilizer, so as to counter act
the effects of the overpressure which unavoidably
forms inside containers when they are sterilized
using conventional saturated-steam autoclaves.
With several years of technical expertise in
the field of Sterilization and an unquenched thirst
for innovation, our team of trained and dedicated
Engineers has developed a product, which can comply
with all international regulations like ASME, USFDA,
EN285, ISO and HTM 2010.
SHWSS equipment is the most appropriate to meet
these demands and can be used for a wide range of
applications & With that it also performs load
cooling with a sterile fluid, either water or air.
Feature and application
Large Volume parenterals in containers.
-Small volume parenterals in flexible containers.
-Ready to eat food items that are vacuum packed and
need an increased shelf life.
For Strerilization of fluids in glass or plastic containers.
• All contact partsin S.S.316.
• Provision of Sterile Air Pressure compensation for
balancing the pressure created by the liquids in the
container.
• Complete automation with P.L.C. controls covering
all parameters including printout of F 0 values |
|
| |
|
|
|
Rapid Mixer Granulator |
|
POWERTECH Rapid Mixer Granulator
was developed in close co-operation with
pharmaceutical and chemical industry. With the help
of RMG wet sifting is generally no longer necessary.
After the mixing of the dry components, subsequent
wet granulation occurs (without transfer of dry
mixture) producing loose granules in RMG. RMG is
specially designed to meet the GMP requirements of
the pharmaceutical industry.
WORKING RINCIPLE:
• The RMG working principle is based on
decisive factors essential for the mixing systems.
• Spinning close to the bottom of the
mixing bowl.
• The impeller sets the entire mixture in a
whirling-rising tumbling motion ensuring a quick and
even distribution of all dry components which leads
to an even distribution of all dry components
which leads to an even wetting of every granule. The
large lumps occurred during wet mixing are broken
up, by the strategically located chopping tool
rotating at 1440/2880 RPM.
The mix can be discharged with the impeller running
through the outlet located on the side of the mixing
bowl flush to the bottom. Easy accessibility for
cleaning is guaranteed by the low profile. The
mixing tool is easily removed from the drive shaft
providing an unobstructed mixing area which may be
cleaned very easily |
| |
|
|
|
Fluid Bed Dryer |
The Fluid Bed Drying technique is deal for the
rapid, even drying of chemical, pharmaceutical and
food products. The material may be in granulater,
power or crystalline form. Normally an initial
moisture content upto 20% Is ideal
but materials with higher initial moisture content
can be dried successfully.
• Short Drying time
• Sturdy structure
• Uniform Drying at low temperature
• Instrinsically safe Earthing system
• Fan motor unit can be placed in remote areas
• 0.3 micron class 100 Hepa filter (optional)
• Minimum handling more Hygeinic
• All contact parts are made out of S.S.304/316 and
provided with isolated control panel
• Available in standard / GMP model
• Heating Mode electrical / Steam / Thermic Fluid
• Inflating tube for filterbag sealing (available)
• 2.5 kg to 300kg batch capacity
|
|
| |
|
|
|
V Double Blender ( Octagonal Blender ) |
|
• GMP compliant contact parts manufactured in
Stainless Steel.
• The “ V” shape ensures good rolling and Cross
mixing.
• A-shaped frames provide stability of structure.
• Main drive provided with variable Frequently
Drive to control blender RPM.
• Start-stop arrangement to ensure that the
Blender always stops in an upright position.
• Internal baffles ensure good blending and
break lumps. Intersifier bars can be provided.
• Guard rails are provided with limit switch
for safety.
• PLC/HMI based control panel Models
available. |
| |
|
|
|
Multi Mill |
Multimill is a self contained portable unit useful
for high speed Granulating, Pulverising, Mixing,
Shredding, Chopping etc.
A wide range of wet & dry materials without special
attachments.
As compared to the four common principles of size
reduction, this machine utilises the principle of
variable force swing hammer blades having both knife
and impact edges rotating with a carefully selected
screen to control reduction.
Flow path of material in vertical rotor machine is
streamlined.
During comminuting, material entering the chamber
travels to the periphery and passes through the
screen tangentially and radially avoiding choking
and rise in temperature.
|
|
| |
|
|
|
Vibro Sifters |
|
• Vibro sifters are circular gyratory screens used
to separate
• Mass composition of solids, liquid form solid
and for
• Gradation of materials as per particle sizes.
• Vibration is generated in three different planes
along the
• Vertical axis by means of a specially designed
vibratory
• Motor having off centered weights at the top and
bottom
• End of the motor shaft.
• The angle of lead of the lower weight to the
upper
• Weight provides variable screening pattern &
output.
• Model Available - 20”, 30”, 48”, 60”
• Available in standard and GMP models with
contact parts in stainless steel 304 or 316 quality.
• Double and triple deck unit with different
screens can be provided easy to dismantle for
cleaning screens.
• Noiseless, maintenance free unit. |
| |
|
|
|
Double Cone Blender |
GMP compliant contact parts manufactured in
stainless steel. The “double cone” ensures good
rolling and cross mixing. A-shaped frames provide
stability of structure
|
|
| |
|
|
|
|
|
